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Production Technology

Introduction of Equipment and Die / Mold

Die/Mold

We manufacture the following types of die/mold.

Product Lineup  
Die casting die Design and manufacture of aluminum die casting die weighing from 500 to 3,500 tons for parts such as case transaxles and valve bodies
Mold Design and manufacture of various plastic molds for large automobile components such as bumpers, door handles and plastic intake manifolds, and engine parts
Die Design and manufacture of aluminum low-pressure die for automobile engine parts such as blocks, cylinder heads and pistons, and gravity die for brake functional parts such as brake master cylinders
Press Design and manufacture of various high precision tools for parts pressing with metal thicknesses from 0.5 mm to 6 mm such as automatic transmission drums, suspension arms and seat adjusters


Die casting die
We manufacture aluminum die casting die for all types of automobile components (engine, drivetrain and chassis) from small parts such as valve bodies to large parts such as transmission cases.


Valve body

Transaxle case


Mold
We use our own technologies to meet customers’ needs by manufacturing all types of plastic molds for a variety of high value-added products from functional parts such as plastic intake manifolds to industrial design parts.


Plastic intake manifold

Glass-inserted sunroof


Die
We manufacture all types of dies for engine parts such as cylinder heads and cylinder blocks, which are essential parts for automobiles, and brake function parts that support comfortable driving.


Cylinder head

Brake master cylinder and caliper



Press
We manufacture tools for high-precision fine blanking and deep drawing for large suspension parts with thicknesses from 0.5 mm to 6 mm. We cover a wide range of dies.


Arm reclining adjuster

Door frame bracket



Machinery and Equipment

We manufacture the following types of machinery and equipment.

Product Lineup  
Assembly machines Automatic assembly lines and assembly cells such as door lock assembly machines
Cutting machines Special NC machines such as brake cylinder cutting machines
Tester/measuring instruments and apparatus Performance testers, durability testers and air testers such as high-pressure air testers
Plastic processing machines NC bending machines such as door frame benders

  • Assembly machines with innovative productivity improvement achieved by our original robotic technology
  • Cutting machines such as large transfer machines for different types of parts
  • Testing machines equipped with measurement technologies as well as expertise for different parts development
  • Plastic processing machines to achieve optimum bending through NC control
  • We manufacture these products in a short period of time by using 3-D data simulation.


Assembly machine: Small, high-speed, high-precision technology
Product: ABS part assembly line


Cutting machine: Space-saving, improved maintenance
Product: Piston machining line


Tester: High-pressure air and
measurement technology
Product: High-pressure air tester for brake parts


Plastic processing machine:
NC and plastic bending technology
Product: Forming bender for automotive parts

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